Innovate T5 Optical Emission Spectrometer

Innovate T5 Full Spectrum Optical Emission Spectrometer adopts the international standard of design and manufacturing technology. It uses the most advanced CMOS signal acquisition device from Japan Hamamatsu Co. Each CMOS can set the number of sparks separately. It adopts vacuum light chamber design and full digital excitation light source.. This CMOS Spectrometer is not only contain the feature of full spectrum of CCD spectrometer but also have the advantages of PMT spectrometer which has very low detection limit for nonmetallic elements. The design of the whole machine is reasonable. It also has many advantages such as easy operation, high accuracy test result, long-term stability etc.

Main Technical Features

High Performance Optical SystemThe arc flame generated by the excitation of optical system is directly introduced into the vacuum optical chamber by the lens which realizes the optical path through and effectively reduces the loss of the optical path.
High precision CMOS detector can accurately measure the nonmetallic elements such as C, P, S, As, B, N and all kinds of metal elements.
The test results are accurate, reproducible and long-term stable.
Automatic Optical Path CalibrationAutomatic optical path calibration.Optical system automatic spectral line scanning to ensure the correctness of the receiving and eliminating the tedious peak scanning work.
The instrument automatically identifies a particular spectral line and compares it with the original storage line, determines the drift position, and finds out the current pixel position of the analytical line for measurement.
Design of Plugged LensThe vacuum optical system adopts unique incident window and vacuum isolation which can be operated in the working state of the vacuum system. The optical lens adopts a plugged lens structure which is convenient for daily cleaning and maintenance.
Vacuum Chamber IntegrationThe unique structure of the light chamber makes the volume of the vacuum chamber smaller and the vacuum pumping time is only 1 / 2  compared with the ordinary spectrometer.
The integrated design and high precision processing of vacuum chambers ensure the vacuum status more durable.
Vacuum Anti-oil TechnologyMultistage isolation vacuum anti-oil technology adopts vacuum pressure differential valve to ensure the vacuum light chamber and vacuum complete isolation when the vacuum pump is not working.
The vacuum oil filter device is added in the middle to ensure that the vacuum pump oil does not enter the vacuum chamber and that the CMOS detector and optical elements work in a reliable environment.
Open Spark TableThe flexible sample clamp design of the open spark table is designed to meet the sample analysis for various shapes and sizes at the customer site.
The minimum analysis of the wire can reach 3mm using a small sample clamp .
Jet Electrode TechnologyUsing the most advanced spray electrode technology in the world and using tungsten electrode.Argon jet flow will be formed around the electrode under the excited state.So the excitation point will not be in contact with the outside air during the excitation process and the excitation accuracy will be improved.
By a unique argon gas design, greatly reduce the amount of argon gas consumption and save the customer’s cost.
Integrated Gas Path ModuleThe air path system adopts the free maintenance design of the gas path module instead of the solenoid valve and the flow meter. The self-blowing function of the electrode creates a good environment for the excitation.
Digital Excitation Light SourceDigital excitation light source adopts the most advanced plasma excitation light source in the world. The super stable energy is released in argon environment to stimulate the sample.
The full digital excitation pulse is used to ensure the ultra-high resolution and high stability output of the sample plasma.
The parameters of the light source can be adjusted arbitrarily to meet the excitation requirements of various materials.
High-speed Data AcquisitionThe instrument adopts high performance CMOS detector and each CMOS has the function of collecting and analyzing the data. It can automatically monitor and control the operating state of the modules such as temperature, vacuum, argon pressure, light source, excitation chamber etc.
Ethernet Data TransmissionThe Ethernet card and TCP/IP protocol are used between the computer and the spectrometer to avoid the disadvantages of electromagnetic interference and optical fiber aging. At the same time, the computer and printer are completely external which is convenient to upgrade and replace.
Remotely monitor the instrument status, multi-channel control system and monitor all instrument parameters.
Prefabricated Working CurveWith different materials and grades of the standard library, the factory prefabricated work curve before delivery which is convenient for installation and commissioning in order to timely production.
The analysis program will be different according to the metals and elements.The excitation and test parameter of the instrument has been adjusted well before delivery. According to the analysis program, the optimal test condition can be automatically selected.
The scope of analysis is attached to the specification and can be freely drawn or extended according to the standard sample supplied by the user.
Fast Analysis SpeedThe analysis speed is very fast. It only takes 20s for one test.
According to different analysis materials, by setting pre-burning time and measuring time, the instrument can achieve the best analysis effect with the shortest time.
Multi-matrix AnalysisThe optical path design adopts a compass structure.The detectors are arranged alternately up and down so that all the spectral lines are received. Even though the hardware facilities are not added, the multi – matrix analysis can be realized.
It’s easy to add matrix, material types and analytical elements without hardware cost according to production requirements.
Software SystemThe instrument operation software is completely compatible with Windows7/8/10 system.
The software is easy to operate even if no spectrometer knowledge and operational experience.Only after simple knowledge of training can be used.

1) Instrument Attachment List

No.NameSpecificationQty.
1Optical Emission Spectrometer (Main Unit)Innovate T51 pcs
2Calibration Standard SampleAs per customer’s requirement1 pcs
3Vacuum PumpVRD-41 pcs
4Vacuum Oil Filter55×77mm1 set
5Differential Pressure ValveGYC-JQ161 pcs
6Vacuum ClampKF162 set
    
    

2) Spare Parts List

NameSpecificationUnitQty.Note
Tungsten Electrode74×5mmpcs1 
Pole Gauge4.0mmpcs1 
Electrode Brush110×8mmpcs1 
Stainless Steel Clean Pipe6mmm2.5 
Argon Gas RegulatorYQY-12pcs10-2.5MPa
Special Stainless Steel ConnectorΦ6>pcs1 
National Standard Power Wire10Apcs1 
Triangular KeyT5pcs1 
Stainless Steel Fastener5×10mmpcs4Inner Hexagonal
Mouse Pad240×210mmpcs1 
PVC Tube12×8mmm1.5 
Fluoro Rubber Ring13×11mmpcs1 
Fluoro Rubber Ring6×4mmpcs1 
Fluoro Rubber Ring11×9mmpcs1 
Screwdriver6*100mmpcs1 
Inner Hexagon Spanner2.5mmpcs1 
Inner Hexagon Spanner3mmpcs1 
Inner Hexagon Spanner4mmpcs1 
Inner Hexagon Spanner5mmpcs1 
Sample TrayOblongpcs1 
Internal Pressure Filter10 “2”pcs1 
Electrode Wrench3×100mmpcs1 
304 Tighten ScrewM6×8mmpcs1 
Network Wire1.5mpcs1 
Vacuum ClampKF16set1 

Special statement: the buyer knows and agrees that the seller may adjust the supply of the equipment spare parts when the manufacturer changes due to technological progress, product upgrading, market changes etc.

3) Optional Accessories

NameQty.Note
High precision magnetically saturated stabilized power supply 1 KVA, Iron Tower or Ochis brand)>1 pcs 
Argon Gas Purifier1 pcsIf the user can’t supply hIgh purity argon gas
Grinding Machine for Ferrous Metals1 pcsNecessary
Small Lathe for Non-ferrous Metals1 pcsNecessary

1) Specifications and Technical Parameters

ItemIndex
Analysis MatrixFe, Al, Cu, Zn, Ni, Pb, Mg etc.
Analysis TimeAccording to the sample type, normally is 20s.
Optical SystemPara-Runge
Wavelength Range140~680nm
Working Power(220±20)V AC,(50±1)Hz,Single-phase power supply with protective grounding.
Working Temperature(10~30)℃

Storage Temperature

(0~45)℃

Working Humidity20%~80%
Argon Gas Purity Requirement99.999%
Argon Gas Inlet Pressure0.5MPa
Argon Gas Flow MeterExcitation flow rate 3.5L/min,Maintain flow rate 0.4L/min,Standby flow rate 0.1L/min.
DimensionL726mm*W565mm*H360mm
Weight78kg
Maximum Excitation Power400VA
Standby Average Power100VA
Light Source TypePulse synthesis all digital light source (programmable pulse all digital light source)
Discharge FrequencyMax 1000 Hz
Discharge CurrentMax 400A
Ignition Pulse1~14kV
Spark Excitation Pulse20~230V
Arc Excitation pulse20~60V
Spark Table Hole Diameter12mm

2) Optical System

l  Full spectrum optical system with lpa-Runge structure

l  Wavelength Range: 140~680nm

l  Multiple high performance CMOS detectors

l  Resistance to environmental temperature change

l  Integrated optical chamber design, CMOS detector ensures short wave to achieve the best performance.

l  Constant temperature control of optical room. Temperature is 36 ℃.

3) Sample Spark Table

l  The special design of the excitation chamber makes the cleaning of the sample excitation chamber more convenient.

l  The optimized argon gas path is designed to ensure the effective cooling of the firing station and the effective entry of metal dust into the filter during the excitation processwhich makes the sample excitation more stable and greatly reduces the intake of metal dust by the human body. It’s for protect the health and safety of operators.

l  Smaller excitation space which makes less argon consumption.

l  Sample fixture which is easy to use.

l  The electrode has the function of self-blowing which makes the life of electrodelonger and much easier to clean the electrode.

l  The size of 13mm excited pore is more favorable for sample analysis.

l  The open sample generator can be used for the analysis of samples of various sizes and shapes.

l  The design of lens structure makes the lens disassembling and wiping more convenientand argon washing design can prolong the lens cleaning cycle.

4) Digital Light Source

l  Pulse synthesis full digital light source (programmable pulse full digital light source) . The highest frequency up to 1000 Hz.

l  High energy pre-combustion technology

l  Optimal design of control and power circuit and perfect excitation safety protection function.

l  Provide optimal spark, arc or combination excitation waveform for different analysis samples.

l  Frequency:(100~1000)Hz

l  Discharge Current:max 400 A 

5) Data Acquisition System

l  High performance DSP processor with ultra high speed data acquisition and control function.

l  Single spark acquisition and spectral delay acquisition to achieve more optimized element content measurement.

l  External computer (user optional)

l  High speed Ethernet data transmission

6) Analysis Software

l  Graphical Analysis Software based on Windows operating system, convenient and practical.

l  Complete automatic system diagnosis function.

l  Perfect database management function, easy to query and summarize data.

l  Intelligent correction algorithm to ensure the stability and reliability of the instrument.

l  Complete spectral line information and interference deduction algorithm to ensure  analysis more accurate.

l  Adapting to the latest Windows operating system.

7) Main Core Components list and Origin

No.NameBrandOrigin
1CMOS ArrayHAMAMATSUJapan
2GratingZeissGermany
3Optical GlassesZeissGermany
4Optical Fiber China
5SlitlenoxlaserChina
6FilterTDKJapan
7Pressure SensorSSIChina
8Valve BlockAirtacTaiwan
9Digital Light Source ModularJieboJiebo
10Master Control and Data AcquisitionJieboJiebo
11Vacuum PumpUlvacChina (Japanese sole proprietorship)
12Vacuum Optical SystemJieboJiebo
13Firing Station ModuleJieboJiebo
14System SoftwareJieboJiebo
15ComputerTongfangChina
16PrinterHPChina

17

Standard SamplesNational StandardChina or Foreign brand